Gail Steel & Engineering LLP

Wear Resistant Plates

Hardox, Rockstar, Rockhard , JFE, Quard, Abrex Plates Gr.400,450,550,600.

Abrasion-resistant steel plates are specially designed to withstand wear and tear from abrasive materials. These plates are commonly used in industries like mining, construction, and manufacturing where equipment is exposed to heavy impact and sliding abrasion.

1. High Hardness: Typically rated on the Brinell hardness scale, with common grades being AR400, AR450, and AR500, indicating increasing hardness and resistance to wear.

2. Toughness: Despite their hardness, these plates maintain good toughness to resist cracking and breaking under impact.

3. Wear Resistance: They are engineered to provide extended service life in high-wear environments, reducing the need for frequent replacements.

4. Weldability: Many abrasion-resistant steels can be welded and fabricated, allowing for versatility in design and application.

5. Thickness Variability: Available in a range of thicknesses to meet different application requirements.

• Mining Equipment: Used for liners in chutes, hoppers, and buckets.
• Construction Machinery: Found in bulldozer blades, excavator buckets, and other heavy equipment.
• Material Handling: Used in conveyor systems and other machinery where abrasion is prevalent.

• Regular inspections can help identify wear patterns early.
• When welding or cutting, use techniques that minimize heat to maintain hardness.

If you have specific applications or requirements in mind, I can help with more detailed information!

Additional Information:

• Item Code: ABREX400PLATE
• Production Capacity: 100 NOS
• Delivery Time: READY STOCK
• Packaging Details: AS PER BUYER REQUIRED

Established in the year of 2002. We “Gail Steel Engineering LLP” are a leading Manufacturer and Supplier of a wide range of Hardox Plates, Carbon Steel Pipe, Stainless Steel Pipe etc.

We direct all our activities to cater the expectations of customers by providing them excellent quality products as per their gratification. Moreover, we follow moral business policies and crystal pure transparency in all our transactions to keep healthy relations with the customers.

For our accomplishment story, we are grateful to Our CEO Kushal Mali, whose continual backing and direction have been useful to us for attaining exponential development in the current market

Established in the year of 2002. We “Gail Steel Engineering LLP” are a leading Manufacturer and Supplier of a wide range of Hardox Plates, Carbon Steel Pipe, Stainless Steel Pipe etc.

We direct all our activities to cater the expectations of customers by providing them excellent quality products as per their gratification. Moreover, we follow moral business policies and crystal pure transparency in all our transactions to keep healthy relations with the customers.

For our accomplishment story, we are grateful to Our CEO Kushal Mali, whose continual backing and direction have been useful to us for attaining exponential development in the current market

Stainless steel 316 coils are made from an alloy known as 316 stainless steel, which is a widely used austenitic stainless steel grade. Here are some key features and characteristics of stainless steel 316 coils:

1. Composition: Stainless steel 316 is composed of iron, chromium, nickel, molybdenum, and other alloying elements. The inclusion of molybdenum enhances the corrosion resistance of the alloy, making it suitable for a wide range of applications.

2. Corrosion Resistance: 316 stainless steel is known for its excellent corrosion resistance, particularly in aggressive environments such as those containing chlorides. This makes it suitable for use in marine applications and other corrosive environments.

3. Weldability: Stainless steel 316 exhibits good weldability. It can be readily welded using common welding techniques. However, it is important to consider proper welding procedures to avoid sensitization and potential corrosion issues in the heat-affected zones.

4. High-Temperature Performance: 316 stainless steel maintains good mechanical properties and corrosion resistance at elevated temperatures. It is often used in applications involving exposure to high temperatures and aggressive chemical environments.

5. Applications: Stainless steel 316 coils find extensive use in various industries, including chemical processing, pharmaceuticals, food and beverage, medical devices, and marine applications. Common applications include chemical storage tanks, heat exchangers, and architectural elements.

6. Surface Finish: The surface finish of stainless steel 316 coils can vary based on the manufacturing process and customer requirements. Common finishes include 2B (cold-rolled, dull finish), BA (bright annealed), and others.

7. Toughness and Strength: 316 stainless steel exhibits good mechanical properties, including high tensile strength and toughness. It is a versatile material suitable for a wide range of structural and fabrication applications.

8. Availability: Stainless steel 316 coils are available in various sizes, thicknesses, and dimensions to suit different applications. Coil forms are commonly used for ease of transportation, storage, and processing.

Stainless steel HR (Hot Rolled) sheets are sheets of stainless steel that have undergone hot rolling, a metalworking process where metal is heated above its recrystallization temperature and then passed through one or more pairs of rolls to reduce thickness and achieve the desired dimensions. Stainless steel is a popular choice for various applications due to its corrosion resistance, durability, and aesthetic appeal.

Here are some key points about stainless steel HR sheets:

1. Material Composition: Stainless steel is an alloy primarily composed of iron, chromium, nickel, and other elements. The specific composition can vary depending on the grade of stainless steel.

2. Surface Finish: Hot-rolled sheets have a characteristic scale or oxide layer on their surface due to the high temperatures involved in the hot rolling process. This scale is often removed through further processing, such as pickling or shot blasting, to achieve a smoother surface finish.

3. Thickness and Dimensions: HR sheets are available in various thicknesses and dimensions, catering to different industrial and manufacturing requirements. The thickness of the sheets is generally measured in gauge or millimeters.

4. Applications: Stainless steel HR sheets find applications in a wide range of industries, including construction, automotive, kitchen appliances, chemical processing, and more. They are used to manufacture components such as kitchen sinks, automotive parts, building facades, and industrial equipment.

5. Corrosion Resistance: One of the primary advantages of stainless steel is its resistance to corrosion. This makes HR stainless steel sheets suitable for applications where exposure to moisture, chemicals, or harsh environmental conditions is a concern.

6. Grades of Stainless Steel: There are various grades of stainless steel, each designed for specific applications. Common grades include 304, 316, 430, and others. The choice of grade depends on factors such as corrosion resistance, strength, and cost considerations.

7. Post-Processing: After hot rolling, stainless steel HR sheets may undergo additional processing steps such as annealing (heat treatment) or cold rolling to achieve specific properties or surface finishes.

SA 516 GR.60 plates refer to carbon steel plates that conform to the ASME SA516 Grade 60 specification. This specification covers carbon steel plates intended for service in pressure vessels at moderate and lower temperatures.

Key Features of SA 516 GR.60 Plates:

1. Moderate Strength: SA 516 GR.60 plates have moderate tensile strength, making them suitable for pressure vessel applications.

2. Good Weldability: The plates exhibit good weldability, allowing for ease of fabrication and construction of pressure vessels.

3. Moderate to Low Temperature Service: These plates are designed for service in moderate to low-temperature environments, where impact resistance is important.

4. Uniform Thickness: SA 516 GR.60 plates are often normalized to achieve uniform thickness and enhanced mechanical properties.

Typical Applications:

SA 516 GR.60 plates are commonly used in various industries and applications, including:

1. Boilers: Pressure vessel plates are used in the construction of boilers for power generation.

2. Pressure Vessels: These plates are widely used in the fabrication of pressure vessels for different industries such as oil and gas, petrochemical, and chemical processing.

3. Heat Exchangers: SA 516 GR.60 plates can be utilized in the construction of heat exchangers where temperature and pressure conditions are present.

4. Storage Tanks: Pressure vessel plates are employed in the construction of storage tanks for various liquids and gases.

Mechanical Properties:

SA 516 GR.60 plates typically have the following mechanical properties:

• Tensile Strength: 60,000 - 80,000 psi (415 - 550 MPa)
• Yield Strength: 32,000 - 60,000 psi (220 - 415 MPa)
• Elongation: 21% minimum in 8 inches, 25% minimum in 2 inches

Chemical Composition:

The chemical composition of SA 516 GR.60 plates includes carbon, manganese, phosphorus, sulfur, silicon, and traces of other elements. The exact composition may vary based on specific requirements and manufacturing processes.

Additional Information:

• Item Code: 720822
• Production Capacity: 1000 NOS
• Delivery Time: READY STOCK
• Packaging Details: WOODEN BOX , PATTI FACILITY

IS 2041 R260 is an Indian standard specification for carbon steel and alloy steel plates for boilers and pressure vessels. The "R" in the designation stands for "Room Temperature," indicating that these plates are intended for use at room temperature. The number 260 represents the minimum tensile strength of the material in megapascals (MPa).

Here are some key points about IS 2041 R260 Boiler Quality Plates:

1. Composition:

   • The composition of the steel used in IS 2041 R260 plates depends on the specific grade within this standard. Common elements include carbon, manganese, sulfur, phosphorus, silicon, and trace amounts of alloying elements.

2. Properties:

   • IS 2041 R260 plates are designed to have specific mechanical and chemical properties suitable for use in boilers and pressure vessels.
   • The minimum tensile strength is typically around 410 MPa.

3. Applications:

   • These plates are used in the fabrication of boilers, pressure vessels, and related components.
   • Commonly used in industries such as power generation, petrochemical, and manufacturing.

4. Plate Thickness and Sizes:

   • IS 2041 R260 Boiler Quality Plates are available in various thicknesses, ranging from thin sheets to thick plates, depending on specific requirements.

5. Surface Finish:

   • Plates may have different surface finishes, including as-rolled, normalized, or quenched and tempered, depending on the manufacturing and application requirements.

6. Testing and Certification:

   • These plates typically undergo various tests, such as chemical analysis, mechanical testing, impact testing, and non-destructive testing, to ensure they meet the specified standards.
   • Certifications and documentation may include Mill Test Certificates (MTC) and compliance with the IS 2041 standard.

Additional Information:

• Item Code: 72082100
• Production Capacity: 100 NOS
• Delivery Time: READY STOCK
• Packaging Details: WOODEN BOX , PATTI PACKING

SA 515 GR.60 plates refer to carbon steel plates that conform to the ASME SA515 Grade 60 specification. This specification covers carbon-silicon steel plates primarily for intermediate- and higher-temperature service in welded boilers and other pressure vessels.

Key Features of SA 515 GR.60 Plates:

1. Moderate Strength: SA 515 GR.60 plates have moderate tensile strength, making them suitable for use in pressure vessel applications.

2. Good Weldability: The plates exhibit good weldability, allowing for ease of fabrication and construction of pressure vessels.

3. Intermediate to High-Temperature Service: These plates are specifically designed for service in intermediate- to high-temperature environments, where elevated strength is required.

4. Uniform Thickness: SA 515 GR.60 plates are typically normalized to achieve uniform thickness and enhanced mechanical properties.

Typical Applications:

SA 515 GR.60 plates are commonly used in various industries and applications, including:

1. Boilers: Pressure vessel plates are used in the construction of boilers for power generation.

2. Pressure Vessels: These plates are widely used in the fabrication of pressure vessels for different industries such as oil and gas, petrochemical, and chemical processing.

3. Intermediate to High-Temperature Service: SA 515 GR.60 plates are suitable for applications requiring resistance to elevated temperatures.

Mechanical Properties:

SA 515 GR.60 plates typically have the following mechanical properties:

• Tensile Strength: 60,000 - 80,000 psi (415 - 550 MPa)
• Yield Strength: 32,000 - 60,000 psi (220 - 415 MPa)
• Elongation: 21% minimum in 8 inches, 25% minimum in 2 inches

Chemical Composition:

The chemical composition of SA 515 GR.60 plates includes carbon, manganese, phosphorus, sulfur, silicon, and traces of other elements. The exact composition may vary based on specific requirements and manufacturing processes.

Additional Information:

• Item Code: 72082150
• Production Capacity: 100 NOS
• Delivery Time: READY STOCK
• Packaging Details: WOODEN BOX PACKING

Stainless steel is a versatile and widely used material known for its resistance to corrosion and staining, making it ideal for a variety of applications in different industries. It’s essentially an alloy of iron with a minimum of 10.5% chromium content, which provides its stainless properties.

Stainless steel is categorized into several types based on its crystalline structure and alloying elements. The main categories include:

1. Austenitic Stainless Steel:

   • Composition: Typically contains chromium (16-26%) and nickel (6-22%), with some grades including molybdenum.
   • Properties: Non-magnetic, excellent corrosion resistance, good formability and weldability.
   • Common Grades: 304, 316, 310.
   • Applications: Kitchenware, chemical processing equipment, medical instruments, and architectural applications.

2. Ferritic Stainless Steel:

   • Composition: Contains chromium (10.5-30%) but little or no nickel.
   • Properties: Magnetic, good resistance to stress corrosion cracking, less ductile compared to austenitic grades.
   • Common Grades: 430, 444.
   • Applications: Automotive exhaust systems, kitchen appliances, and industrial equipment.

3. Martensitic Stainless Steel:

   • Composition: Contains chromium (12-18%) and lower nickel content compared to austenitic types. Higher carbon content than ferritic types.
   • Properties: Magnetic, can be hardened by heat treatment, good wear resistance.
   • Common Grades: 410, 420, 440C.
   • Applications: Cutlery, surgical instruments, and tools.

• Corrosion Resistance: Due to the chromium content, stainless steel resists oxidation and corrosion, making it suitable for harsh environments.
• Strength: Many grades of stainless steel offer high strength and durability.
• Temperature Resistance: Stainless steel can maintain its strength and stability at high temperatures.
• Formability and Weldability: Various grades offer different levels of ease in forming and welding.
• Aesthetic Appeal: Stainless steel has a modern, shiny appearance and is often used for its aesthetic qualities.

• Construction: Used in structural components, facades, and roofing.
• Manufacturing: Found in machinery, equipment, and tools.
• Food Industry: Used in equipment and surfaces where hygiene is critical.
• Medical: Employed in surgical instruments, implants, and medical devices.
• Automotive: Used in exhaust systems, trim, and structural components.

Stainless steel is available in various forms, including:

• Sheets and Plates: Flat, thin sheets or thick plates used for different applications.
• Bars and Rods: Solid, round, or square bars used for machining and structural applications.
• Pipes and Tubes: Hollow tubes used in plumbing, chemical processing, and structural applications.
• Coils: Rolled sheets used in manufacturing processes.
• Wire: Thin strands used in a range of applications from fencing to electrical wiring.

Additional Information:

• Production Capacity: 5000 NOS

Stainless steel is a versatile and widely used material known for its resistance to corrosion and staining, making it ideal for a variety of applications in different industries. It’s essentially an alloy of iron with a minimum of 10.5% chromium content, which provides its stainless properties.

Stainless steel is categorized into several types based on its crystalline structure and alloying elements. The main categories include:

1. Austenitic Stainless Steel:

   • Composition: Typically contains chromium (16-26%) and nickel (6-22%), with some grades including molybdenum.
   • Properties: Non-magnetic, excellent corrosion resistance, good formability and weldability.
   • Common Grades: 304, 316, 310.
   • Applications: Kitchenware, chemical processing equipment, medical instruments, and architectural applications.

2. Ferritic Stainless Steel:

   • Composition: Contains chromium (10.5-30%) but little or no nickel.
   • Properties: Magnetic, good resistance to stress corrosion cracking, less ductile compared to austenitic grades.
   • Common Grades: 430, 444.
   • Applications: Automotive exhaust systems, kitchen appliances, and industrial equipment.

3. Martensitic Stainless Steel:

   • Composition: Contains chromium (12-18%) and lower nickel content compared to austenitic types. Higher carbon content than ferritic types.
   • Properties: Magnetic, can be hardened by heat treatment, good wear resistance.
   • Common Grades: 410, 420, 440C.
   • Applications: Cutlery, surgical instruments, and tools.

• Corrosion Resistance: Due to the chromium content, stainless steel resists oxidation and corrosion, making it suitable for harsh environments.
• Strength: Many grades of stainless steel offer high strength and durability.
• Temperature Resistance: Stainless steel can maintain its strength and stability at high temperatures.
• Formability and Weldability: Various grades offer different levels of ease in forming and welding.
• Aesthetic Appeal: Stainless steel has a modern, shiny appearance and is often used for its aesthetic qualities.

• Construction: Used in structural components, facades, and roofing.
• Manufacturing: Found in machinery, equipment, and tools.
• Food Industry: Used in equipment and surfaces where hygiene is critical.
• Medical: Employed in surgical instruments, implants, and medical devices.
• Automotive: Used in exhaust systems, trim, and structural components.

Stainless steel is available in various forms, including:

• Sheets and Plates: Flat, thin sheets or thick plates used for different applications.
• Bars and Rods: Solid, round, or square bars used for machining and structural applications.
• Pipes and Tubes: Hollow tubes used in plumbing, chemical processing, and structural applications.
• Coils: Rolled sheets used in manufacturing processes.
• Wire: Thin strands used in a range of applications from fencing to electrical wiring.

Additional Information:

• Item Code: SSSTRIP
• Production Capacity: 200000
• Delivery Time: READY STOCK
• Packaging Details: AS PER BUYER REQUIRED

Stainless steel 304 plates are made from an alloy known as 304 stainless steel, which is one of the most widely used and versatile austenitic stainless steels. Here are some key features and characteristics of stainless steel 304 plates:

1. Composition: Stainless steel 304 is composed of iron, chromium, and nickel, with small amounts of carbon, manganese, and other elements. The combination of these elements provides good corrosion resistance, formability, and durability.

2. Corrosion Resistance: 304 stainless steel is known for its excellent corrosion resistance in various environments. It resists corrosion from acids, alkalis, and atmospheric conditions, making it suitable for a wide range of applications.

3. Formability and Weldability: Stainless steel 304 exhibits good formability and can be easily welded using common welding techniques. It is suitable for various forming processes, including bending, drawing, and stamping.

4. Applications: 304 stainless steel plates find widespread use in industries such as food and beverage, pharmaceuticals, chemical processing, and automotive. Common applications include kitchen equipment, appliances, piping systems, and architectural components.

5. Surface Finish: The surface finish of stainless steel 304 plates can vary based on the manufacturing process and customer requirements. Common finishes include 2B (cold-rolled, dull finish), BA (bright annealed), and others.

6. Toughness and Strength: 304 stainless steel exhibits good mechanical properties, including high tensile strength and toughness. It is suitable for a wide range of structural and fabrication applications.

7. Availability: Stainless steel 304 plates are available in various sizes, thicknesses, and dimensions to suit different applications. They are used in a range of industries for both structural and decorative purposes.

8. Non-Magnetic Properties: In the annealed condition, 304 stainless steel is generally non-magnetic. However, it can become slightly magnetic after cold working or during the fabrication process.

SA 516 GR.70 plates refer to a specific grade of carbon steel pressure vessel plates that conform to the ASME SA516 Gr 70 specification. This specification covers carbon steel plates intended for service in pressure vessels at moderate and lower temperatures.

Key Features of SA 516 GR.70 Plates:

1. High Strength: SA 516 GR.70 plates exhibit high tensile strength, making them suitable for use in pressure vessel applications.

2. Good Weldability: The plates have good weldability, allowing for ease of fabrication and construction of pressure vessels.

3. Moderate to Low Temperature Service: These plates are designed for service in moderate to low-temperature environments, where impact resistance is crucial.

4. Uniform Thickness: SA 516 GR.70 plates are often normalized to achieve uniform thickness and enhanced mechanical properties.

Typical Applications:

SA 516 GR.70 plates are commonly used in various industries and applications, including:

1. Boilers: Pressure vessel plates are used in the construction of boilers for power generation.

2. Pressure Vessels: These plates are widely used in the fabrication of pressure vessels for different industries such as oil and gas, petrochemical, and chemical processing.

3. Heat Exchangers: SA 516 GR.70 plates can be utilized in the construction of heat exchangers where temperature and pressure conditions are present.

4. Storage Tanks: Pressure vessel plates are employed in the construction of storage tanks for various liquids and gases.

Mechanical Properties:

SA 516 GR.70 plates typically have the following mechanical properties:

• Tensile Strength: 70,000 - 90,000 psi (485 - 620 MPa)
• Yield Strength: 38,000 - 70,000 psi (260 - 485 MPa)
• Elongation: 17% minimum in 8 inches, 21% minimum in 2 inches

Chemical Composition:

The chemical composition of SA 516 GR.70 plates includes carbon, manganese, phosphorus, sulfur, silicon, and traces of other elements. The exact composition may vary based on specific requirements and manufacturing processes.

A Stainless Steel 316 Chequered Plate is a stainless steel plate with a pattern of raised, textured, or embossed diamonds or lines on its surface. This pattern is commonly referred to as a checkered or chequered pattern. The main purposes of this pattern are both decorative and functional. The raised surface provides additional traction and slip resistance, making it suitable for applications where safety is a concern.

Key Features of Stainless Steel 316 Chequered Plate (SS 316):

1. Material: Stainless Steel 316 is a corrosion-resistant and high-temperature resistant grade of stainless steel. It contains molybdenum, which enhances its corrosion resistance, especially in chloride environments.

2. Checkered Pattern: The checkered pattern on the plate's surface is designed for both aesthetics and functionality. It is commonly used in flooring, stairs, ramps, and other applications where slip resistance is essential.

3. Applications: Stainless steel chequered plates find applications in various industries, including construction, transportation, petrochemical, and architecture. The checkered pattern provides a non-slip surface, making it suitable for walkways, platforms, and other areas where safety is a concern.

4. Corrosion Resistance: Stainless Steel 316 is known for its excellent corrosion resistance, making it suitable for use in harsh environments, including marine applications.

5. Formability and Weldability: Stainless Steel 316 offers good formability and weldability, allowing it to be easily shaped and fabricated into different components.